REGULAR TECHNOLOGICAL SUPPORT
Consulting | a 10-hour package per month for consulting and troubleshooting minor technological and production problems |
Analysis of production emergencies | identification of issues and evaluation of underlying causes, suggested solutions, recommendations on implementation of new solutions |
Verification of new technological solutions | preliminary analysis of opportunities to introduce new technology or replace the existing one;
financial feasibility analysis of changes to be implemented; assessment of time required to introduce such changes |
Development of long-term projects/tasks | analysis and preparation of long-term projects/tasks, preparation of operational schedule (in case operational time exceeds 10 hours per month) |
Fault removal | detection of faults in production process, recommended actions to improve production |
PROCESS CONTROL
Analysis of technological solutions being used | actions at the production line aiming to verify whether all operations are performed correctly, comply with process guidelines and are free of negligence |
Analysis of technological processes | analysis of production processes and their optimisation through selection of the best parameters, capability to apply new solutions |
Verification of new technological solutions | verification of capability to replace currently used technologies and introduce new technologies; profitability of changes to be introduced; verification of time required to introduce such changes |
Error removal | correction of errors at the production line which cause e.g. mould opening problems; elimination of losses, implementation of actions aiming to improve production efficiency and profitability; optimisation of technological and production processes |
DEVELOPMENT OF NEW PRODUCTS
Financial feasibility study | financial analysis allowing to determine profitability of a new product and its potential costs |
Prototype development | development of ready prototypes/solutions |
Reagent selection | market analysis, reagent selection |
Establishment of manufacturing station | establishment of potential manufacturing station, introducing prototypes to manufacturing, relevant training for employees |
Selling licences | selling licences for developed products |
ASSISTANCE FOR INTRODUCTION OF ACTION SYSTEMS
Capability to introduce specific systems | relevance analysis for implementation of control systems e.g. production management, quality control or troubleshooting |
Financial feasibility study | determination of company’s needs, verification against profitability of selected control system at the company, determination of company’s needs |
Assistance for system implementation | implementation of production systems, 5S solutions, 7 steps, troubleshooting systems |
SOLVING TECHNOLOGICAL PROBLEMS
Problem study | verification of relevant technological problem and establishing whether any solution is possible |
Reagent selection | analysis of used parameters and correct calibration of such parameters |
Material selection | selection of raw materials and establishment of the best recipe for manufacturing purposes |
Solving technological issues | support for the company in solving technological issues |
Elimination of manufacturing faults | elimination of faults to remove technological problems, elimination of losses, improvements allowing to increase production profitability and efficiency |
MARKET ANALYSIS
Production machines/lines | analysis of customer’s needs; analysis of production machine/line vendor market and available quotations; preparation of recommended procurement reports |
Laboratory equipment | analysis of required equipment and assistance in selection and purchase of laboratory equipment |
Components | component selection, preliminary price analysis of raw materials available on the market and their supply terms |
OTHER
Product data sheets | preparation of documentation and product data sheets |
Safety data sheets | assistance in preparation of material safety data sheets |
Laboratory | analysis of required equipment and assistance in selection
and purchase of laboratory equipment or additional laboratory equipment for an existing laboratory; preparation of laboratory work procedures including relevant laboratory staff training; designing layout of laboratory considering company’s needs and laboratory safety conditions
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Technical documentation | analysis of technical documents circulating at the company; preparation of technica documentation (station instructions, procedures, reports) |
Patent documentation | preparation of documents for patent applications |
Raw material quality check | development of raw material quality check process, relevant staff training,
preparation and implementation of raw material quality check procedures |
We ensure carefully prepared, customised approach to each customer, analysing its needs to the very details. Once these are defined, we prepare suggested solutions for reported problems or ideas. Then, we present a plan of action together with relevant schedule, and we discuss it with our customer, step by step. Once all of the above are accepted by our customer, we implement the actions we have agreed upon.
In case of questions related to our services as presented above, please contact us: (click here)